Precision Meets Simplicity with Our Tolerance Analysis Tool

Evaluate stacks directly in your browser using RSS and Worst-Case (Max/Min) analysis. Simply enter the loop direction, nominal values, bilateral or asymmetric tolerances, and sigma capability, and then see immediate assembly estimates along with pass/fail results against your specifications.

If you need deeper insight, you can upgrade to a Premium Membership. With this upgrade, you unlock Monte Carlo simulation, which provides true distribution and yield analysis that is reproducible via a seed. In addition, you gain access to one-click, audit-ready PDF reports that include full input and results tables. Start for free, and upgrade anytime to expand your analysis capabilities.

Dimension # Source Part Description Loop Direction Nominal Dimension Bilateral Tolerance (+/-) Sigma factor (k) Standard Deviation (σ) Max Condition Min Condition Contribution
1
Analysis Type Nominal Tolerance Max Condition Min Condition
Worst Case
RSS (3σ)
Adjusted RSS (3σ, 1.5σ shift)
Monte Carlo
📊

Scrap Percentage (RSS)

0
Based on RSS
📈

Process Capability (Cpk, RSS)

0
RSS capability index
🎲

Scrap Percentage (Monte Carlo)

0
Estimated scrap from simulation
🎲

Process Capability (Cpk, Monte Carlo)

0
Capability index from simulation

RSS Analysis

Monte Carlo Analysis

Report Details

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